Why Screen Printed Transfers Boost Profit Margins (Even in a DTF-Obsessed World)
Direct to film (DTF) may be the hottest topic in apparel decorating right now, and for good reason. It’s accessible, versatile, and has lowered the barrier to entry for many new apparel businesses. But here’s the catch: if you’re using DTF for everything, you might be missing out on opportunities to grow your profits, improve efficiency, and deliver a better-quality product.
With so many ways to print a T-shirt, it’s hard to know which one is “best.” The truth? There is no single winner. Understanding the strengths of each method is the key to choosing the right tool for the job, especially if you want to maximize your margin.
In this first installment of our two-part series, we’re focusing on how screen printed transfers can help your apparel business profit more.
1. Faster Production = Lower Labor Costs
When speed matters, screen printed transfers shine.
Large order? Tight deadline? Screen printed transfers arrive press-ready with no trimming, no extra steps, no wasted time.
Pro tip: Order single-image screen printed transfers from Transfer Express instead of gang sheets. They arrive individually cut and ready to apply the moment you open the box.
Single image screen printed transfers arrive cut and ready to press, making them efficient for your business.
Once you’re pressing, the savings continue.
- DTF application: ~15 seconds per print
- Screen printed transfer application: ~4 seconds per print
Multiply that time savings across dozens, hundreds, or thousands of shirts, and you’re directly lowering your cost per order. Faster production = more output = higher profitability.
Screen printed transfers can also be ordered as a gang sheet with multiple designs printed on a single carrier.
2. Lower Cost Per Print at Higher Volumes
If you frequently decorate in batches, screen printed transfers are the budget-friendly choice. They become significantly cheaper per print at scale compared to DTF, meaning more money stays in your pocket.
But what about small orders? You can still gain an advantage with smart planning.
Think beyond today’s order: Buy in bulk for expected reorders, team add-ons, spirit wear, or school events. Press them on demand as orders come in.
Screen printed transfers also store better than DTF. While we recommend using them within a year, many customers report success storing transfers for multiple years when they’re kept in proper conditions. That means less waste, fewer reprints, and more flexibility.
3. A Premium Look and Feel That Wins Repeat Customers
If you’ve ever had customers complain about heavy, rubbery, or overly textured DTF prints, screen printed transfers might be the solution.
Screen printed transfers:
- Have a soft, clean, premium feel
- Bond into the fabric instead of sitting on top
- Move and stretch naturally with the garment
- Offer better breathability
For apparel brands that prioritize high-quality finishes this difference can be huge. Better quality prints often mean happier customers, fewer returns, and repeat business… which all lead to higher long-term profit.
Ready to Increase Your Profit with Screen Printed Transfers?
Screen printed transfers are a proven way to improve efficiency, lower costs, and deliver a premium product your customers will love.
Transfer Express has been a leading supplier of screen printed transfers for over 30 years, offering reliable quality, fast turnaround, and the widest selection of transfer options for every apparel business.
👉 Explore the full line of screen printed transfers at Transfer Express.